The alternator is a crucial part of the vehicle’s charging system. It generates electricity to maintain the battery’s charge and powers all electrical components in the vehicle — from lights and the ignition system to infotainment and safety features.
At BORG Automotive Reman, we offer a comprehensive range of alternators for the European car park.
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At BORG Automotive Reman, we only remanufacture OE cores, and our alternators are remanufactured to meet OE standards.
As part of our remanufacturing process, we always replace bushings, brushes, bearings, oil seals, and the direct clutch. Other components are inspected and either restored or replaced based on strict specifications developed during the product’s initial analysis.
All alternators undergo comprehensive end-of-line testing, including parameters such as maximum output, VSP (Voltage Set Point), and turn-on speed — all according to OE specifications.
1. Disassembly
Defective alternators undergo a complete disassembly process, and parts that cannot be reconditioned are disposed of.
2. Cleaning
Following the disassembly of the alternator into individual parts, they are given a thorough cleaning with several cleaning treatments, such as hot water and sandblasting, ultrasonic cleaning, etc.
3. Inspection & sorting
Cleaned components are subject to an intensive inspection to determine if they are in a reusable condition. This is done both visually and with test equipment measuring if the tolerances are within acceptable limits.
4. Reconditioning & replacement
At this stage, reusable parts are reconditioned, e.g. through galvanising and grinding. Parts that were disposed of in the previous stages are replaced with new ones.
5. Reassembly
La válvula EGR es nuevamente montada con todos los componentes reacondicionados o nuevos.
6. Final testing
Each remanufactured alternators undergoes a 100% performance test to ensure that the unit matches OE standards.
All BORG Automotive alternators are delivered ready to install. If special attention is needed, or if you encounter any unexpected issues during installation, simply scan the QR code on the box to access detailed installation instructions and troubleshooting guidelines.
A remanufactured alternator from BORG Automotive Reman saves the environment 82% CO2eq, 79% energy, and 91 % of the new materials compared to a newly manufactured alternator.*
*Based on our life cycle assessments (LCAs) calculated by Linköping University.
Read more about our LCAs here.
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